The Plastic (PVC), Rubber & Fiber Manufacturing Industry faces challenges such as manual processes, paperwork, siloed data, low OEE, and difficulties in focusing on manufacturing without digital automation. The absence of modern software increases technical debt and slows down progress.
The solution to these challenges is digital transformation through the implementation of Industry 4.0 technologies, such as use of a modern MES like Kypeco. Automating manual processes, eliminating paperwork, and implementing automated reports will lead to improved OEE, reduced downtime, and enhanced quality. The use of machine learning and artificial intelligence will provide insights into operations, enabling informed decision-making. Digitalizing manufacturing processes will attract a younger workforce and improve smart industry readiness.
Manufacturing teams face challenges with inventory management, quality control, and process optimization. Digitalization can help streamline workflows and improve productivity, but requires a shift in mindset towards technology adoption.
Discover efficient, lean operations, automated reports, reduced costs, and swift production for a competitive edge.
Adopt Cloud and Industrial Technology
Embrace IoT, AI, and cloud computing to automate, streamline processes, and boost overall manufacturing efficiency.
Re-evaluate Production Processes
Analyze and refine processes, pinpoint improvement areas, and minimize waste for optimal performance.
Experiment Data-Driven Decisions
Leverage Smart Digital Solutions to enhance efficiency and thrive in a rapidly evolving manufacturing landscape.
Automate performance tracking and analysis to eliminate manual calculation errors, improve accuracy of metrics, enhance efficiency, and enable better decision-making in your operations.
Monitor line efficiency in real-time, gaining insights on equipment usage, cycle time, OEE, and more.
Real-time Production Line Dashboard
Track assembly line live status, production rate, cycle time, quality control, and OEE.
Shopfloor Production Pacing Board
Display production targets, good production, waste, downtime, and line performance.
Failure Reasons Dashboard
Identify root causes of production failures, downtime, and equipment issues.
Manual labor in manufacturing can be demanding and lead to burnout. Enhance workforce wellbeing by introducing digital solutions to ease repetitive tasks and improve overall job satisfaction.
Eliminate manual record-keeping with Kypeco, saving time, reducing errors, and enhancing data accuracy, while focusing on value-added tasks.
Build for Younger Workforce
Empower the younger workforce with familiar, user-friendly digital experiences in their professional environment.
Outlook for Manufacturing
Experience the Outlook of manufacturing operations, streamlining processes and enhancing communication efficiency.
Mobile Accessibility
Access critical information via mobile, tablets, smartwatches, or Alexa, anytime and anywhere, for seamless connectivity.
Utilize key metrics for insights on production asset performance, enabling proactive maintenance improvements, reduced downtime, and enhanced production efficiency.
Monitor equipment utilization, maintenance effectiveness, and optimize asset usage by tracking and evaluating asset performance.
Mean Time Between Failures (MTBF)
Assess asset availability and reliability to determine the frequency of production asset failures and improve uptime.
Mean Time to Repair (MTTR)
Evaluate average repair time for failed equipment, aiming to minimize downtime and resume normal operations quickly.
Mean Time to Failure (MTTF)
Determine average operational time before equipment failure to enhance machinery longevity and reduce breakdowns.
Leverage advanced scheduling and resource allocation for optimized production, enabling real-time monitoring and control of work orders from start to finish.
Simplify scheduling with historical data, making data-driven decisions based on past performance and resource availability.
Flexible Visualization Options
Choose from Agile Board, Gantt Style, Spreadsheet View, and Daily/Weekly/Monthly Calendar Styles for convenience.
Effortless Scheduling
Utilize suggested schedules to complete work orders on or before the predicted time, increasing efficiency.
Seamless ERP & E-Commerce Integration
Integrate with ERP systems, import work orders in CSV, or create them on-the-fly within the platform for streamlined operations.
Streamline maintenance planning and scheduling with an intuitive solution to keep production running smoothly, minimize downtime, and enhance overall efficiency through well-organized maintenance plans.
Use a visual tool to plan, schedule, and track maintenance activities, streamlining efforts, improving communication, and reducing downtime.
Gantt & Calendar Views
Visualize planned maintenance with weekly/monthly Gantt and Calendar Style displays.
Set Recurring Maintenance
Save time by scheduling recurring patterns for routine maintenance tasks.
Breakdown Maintenance SOPs
Establish SOPs for breakdown maintenance of equipment, machinery, and facilities.
Gain a competitive edge with real-time, automated production reports from Kypeco, enabling informed and effective decision-making based on accurate data.
Generate actionable, data-driven reports regularly for valuable insights on key metrics, trends, and progress tracking.
For Manufacturing Operations Teams
Access daily, weekly, quality control, and other production reports for informed decision-making.
For Business Transformation Leaders
Get monthly production, maintenance, and failure reasons reports for strategic planning and optimization.
For Financial Executives
Review annual performance, equipment utilization, cost and loss reports for budgeting and improvement planning.
Leverage critical data for better analysis and decision-making, unlocking valuable insights into operations, enhancing efficiency, and fueling growth.
Centralize insights for improved collaboration, breaking down barriers between teams and enabling informed decision-making.
Digital Collaboration
Transform collaboration with our smart solution, replacing paper-based tasks with efficient digital processes.
A Solution with Inclusion
Centralized dashboards for all teams, promoting transparency and data-driven insights across the organization.
Continuous Feedback Loop
Implement Agile Transformation and leverage continuous feedback for ongoing improvement and operational excellence.
Access critical data for improved analysis and decision-making, gaining insights to optimize operations, enhance efficiency, and drive growth in your business.
Harness data-driven insights to make informed decisions, optimize schedules, reduce downtime, and improve product quality.
Root Cause Identification
Determine root causes of production failures, enabling proactive measures to prevent future disruptions.
Production Trend Analysis
Detect trends and patterns in production processes for better strategic planning and optimization.
Optimize Costs & Minimize Loss
Identify cost-reduction opportunities and refine production processes to minimize waste and loss for increased profitability.
Customize Kypeco to fit your business needs, minimize training time with user-friendly interfaces, and update terminology for seamless system integration.
Configure multiple sites and production lines effortlessly with Kypeco's advanced panel, allowing seamless customization of industrial processes.
Benchmark Production KPIs & OEE
Monitor PAQO KPI metrics, identifying deviations from benchmarks to maintain optimal performance.
Branding & Language Localization
Easily set up branding and language localization for a personalized experience.
Customize SKUs, Failures & Assets
Adapt SKU properties, failure reasons, and assets to align with your unique business requirements.
120+
Automotive
Semiconductors
Pharmaceuticals
Food & Beverage
Medical Technology
Precision Parts
Wood & Paper
Construction
& Building Products
General
Manufacturing
Printing, Packaging
& Logistics
Textile, Clothing,
Leather & Footwear
Electronics
Equipment
Plastic (PVC), Rubber & Fiber
Machinery
& Equipment
Lack of real-time data visibility
Real-time data visibility
Kypeco empowers businesses with instant access to critical information, driving better decision-making and improved operational efficiency.
Inconsistent and inaccurate data
Consistent, accurate data
Kypeco's robust data validation ensures reliable analysis, enabling informed decisions and optimal business performance.
Siloed data
Unified data platform
Kypeco eliminates data silos by integrating multiple systems, fostering collaboration and unlocking valuable insights across departments.
Lack of traceability
Enhanced traceability:
Kypeco's data lineage tracking ensures data accuracy, simplifies error identification, and supports regulatory compliance.
Inefficient production processes
Improved production processes
Efficiency is enhanced by identifying and addressing bottlenecks with Kypeco, ensuring smooth and optimized manufacturing processes.
Inability to quickly respond to changes in demand
Flexible demand response
Businesses can swiftly adapt to changing demand using Kypeco, maintaining optimal production levels and ensuring customer satisfaction.
Inability to optimize production
Maximizing production potential
Kypeco's advanced analytics and optimization tools enable manufacturers to maximize resource utilization and minimize production costs, driving profitability.
Difficulty in identifying bottlenecks
Bottleneck detection
Real-time insights provided by Kypeco help manufacturers identify and resolve production bottlenecks, fostering continuous improvement and operational excellence.
Inefficient maintenance management
Improved maintenance management
Kypeco streamlines maintenance processes, reducing downtime and enhancing equipment performance for increased productivity.
Difficulty in identifying bottlenecks
Bottleneck identification made easy
Kypeco's real-time monitoring helps spot bottlenecks, enabling timely resolution and improved manufacturing efficiency.
Increased waste and scrap
Waste and scrap reduction
Kypeco identifies sources of waste, helping businesses implement corrective measures to minimize scrap and boost resource utilization.
Inability to track production costs
Production cost tracking
Kypeco's comprehensive tracking capabilities provide insights into production costs, enabling data-driven decision-making and cost optimization.
Loss of competitiveness
Enhancing competitiveness
Kypeco's modern SaaS MES solution fosters a cutting-edge work environment, giving businesses a competitive edge in the industry.
Difficulty in attracting skilled workforce
Attracting skilled workforce
Kypeco's advanced capabilities appeal to skilled professionals, helping companies recruit top talent and drive innovation.
Difficulty in retaining experienced workforce
Retaining experienced workforce
By streamlining operations and promoting a growth-oriented culture, Kypeco fosters employee satisfaction and helps retain valuable talent.
Difficulty in identifying bottlenecks
Bottleneck identification made easy
Kypeco's analytics facilitate the detection of bottlenecks in talent management, enabling companies to address issues and optimize their workforce strategy.
Lack of collaboration across departments
Fostering cross-department collaboration
Kypeco unifies data and systems, promoting seamless communication and cooperation between departments.
High manual labor costs
Reducing manual labor costs
Kypeco's automation capabilities minimize manual tasks, decreasing labor costs and increasing overall efficiency.
Inability to track production costs
Tracking production costs effectively
Kypeco delivers comprehensive cost tracking insights, empowering businesses to optimize expenses and improve profitability.
Slow decision making
Accelerating decision-making
Kypeco provides real-time data and analytics, enabling faster, data-driven decisions and increased agility in the face of changing market conditions.
Solution for Shopfloor Workforce
Top Values for Managers
Strategic Solution for Executives
Read more about how various teams in your manufacturing can be benefitted by adopting a modern Manufacturing Execution System (MES)
See all digital manufacturing prospects for your entire workorce.
Our tailored solutions for the Plastic (PVC), Rubber & Fiber industry digitalize your processes and increase efficiency, providing you with a competitive edge.
Contact us to learn how we can benefit your Plastic (PVC), Rubber & Fiber manufacturing operations.
Have a question or want to see what Kypeco can do for you? Just drop us a line!
+64-98894325 [Auckland, New Zealand]
+1 (415) 322-5778 [United States]
