Revolutionize your manufacturing process with our NextGen SaaS-based MES Solution, bridging departments and driving real-time analytics for informed decisions.
Improved data visibility, eliminating manual data entry
Streamlined planning and automated processes for productive management.
Take strategic and data-driven decisions to create future roadmaps.
Our NextGen MES Solution empowers your workforce, streamlines operations, and provides real-time insights. Say goodbye to disconnected teams, inefficiencies, and outdated technology.
Optimize scheduling and resource allocation to reduce labor costs and improve employee satisfaction.
Identify bottlenecks and optimizing processes using advanced analytics and machine learning to manage the production like never before.
Drive with real-time monitoring, customized reports, and analytics to improve overall business performance.
Streamline operations with advanced MES technologies and smart solutions.
Reduce errors with advanced automation solutions, improving efficiency and quality.
Monitor and respond to changes in real-time, improving overall business outcomes.
How does Kypeco help shopfloor workforce?
Kypeco is built to tackle the common problems faced by the Shopfloor workforce in the Manufacturing Industry and delivers the top-notch digital experience. With Smart Shopfloor Software and Digital Manufacturing tools, it fine-tunes your operations and production processes in real-time, boosting productivity.
Integrate seamlessly with ERP to import work orders, create them on-the-fly, and auto-update status with Shopfloor connectivity. Export the data back to the ERP system for accuracy as the source of truth.
Optimize productivity and product quality by assigning jobs to the most efficient production lines.
Get real-time insights into the shop floor and receive accurate completion time estimates. Optimize work order change/setup time by combining jobs.
Gain valuable insights into waste production, downtime, and key failure reasons for each SKU to optimize the production process.
Take timely actions by monitoring the production rate of each job in progress and each line, conveniently available at your fingertips.
Quickly check upcoming planned maintenance and associated work and promptly start or stop ongoing unplanned downtimes while logging failure reasons/equipment and comments.
Effortlessly visualize maintenance by equipment and promptly schedule recurring maintenance for optimal equipment upkeep.
Effectively minimize the MTBF by visualizing historical and upcoming downtimes and planning better for improved downtime management.
Optimize the production process by obtaining insights into waste production, downtime, and key failure reasons for each SKU.
Easily start and stop ongoing downtime with a single touch and automatically update the Production Pacing Boards targets for streamlined operations.
Get minute-by-minute insights into key OEE calculations for high-paced production environments, with real-time calculations for optimized operations.
Effortlessly monitor the OEE of each production line per hour and overall shift summary on a single dashboard for easy accessibility and streamlined operations.
Streamline shop floor operations with an Industry 4.0 standard production board for each shift and day, serving as a comprehensive one-stop shop for all your production needs.
Stay ahead of the curve and avoid missing monthly targets by identifying trends early on with the weekly production board. Automatically aggregated data provides key insights for optimized operations.
Leverage the power of ML and AI to gain automated insights and alerts, enabling you to discover the key issues in your manufacturing process for streamlined operations.
Eliminate the hassle of end-of-shift paperwork with automated shift reports that are delivered to everyone's mailbox, allowing you to go home after a long shift without worrying about additional administrative tasks.
Eliminate the weekly burden of creating reports by automatically automating the process and receiving them with all the key insights. Focus on more critical tasks and decision-making with the valuable information at your fingertips.
Access all production reports easily and quickly with just a few clicks. Work order reports, production schedules, and SKU reports are automatically generated, freeing up your time to focus on planning.
Identify key reasons for machine unavailability and Big Six losses and categorize failures for easy analysis.
Production line quality and reject reports help manage waste and improve production quality.
Read more about these features
Production Rate Insights
Cost and Loss
How does Modern software help managers in manufacturing?
Improve the production and operational processes with simple manufacturing workflow software. Kypeco provides the real-time tracking of production status, and makes communication a breeze. It equips you with Production Management Platform, so you can make smart, data-driven decisions.
Optimize productivity and product quality by assigning jobs to the most suitable production lines.
Optimize production capacity by analyzing the real-time production feedback of each line and material to plan jobs accordingly.
Monitor manufacturing productivity with real-time manufacturing insights from Line Dashboards.
Access real-time data for all manufacturing sites remotely with visual factory monitoring. Eliminate the need for emails or phone calls.
Centralize and optimize your manufacturing operations with a dashboard that displays real-time data from all production lines across the site, helping you to increase efficiency.
Monitor all production machines across the site with a centralized dashboard to identify overarching issues and find solutions for the worst-performing lines.
Easily import work orders from your ERP system or create them directly in Kypeco.
Improve the Mean Time Between Failures (MTBF) and Mean Time Between Repairs (MTBR) by analyzing real-time production insights.
Schedule and automate recurring maintenance for assets and analyze their failure rates for each production line, the entire site, or each SKU variant to improve overall equipment effectiveness (OEE) and reduce downtime.
Analyze the impact of planned and unplanned downtimes on production lines to optimize productivity.
Get actionable insights through machine learning (ML) and understand patterns to reduce downtime.
Create and assign maintenance tasks, and keep the entire team informed about the progress and completion to ensure all necessary steps are followed.
Track the real-time performance of all production machines with Overall Equipment Effectiveness (OEE) dashboards, providing insights into availability, performance, and quality metrics.
Identify the main reasons for manufacturing performance failures attributed to the workforce and shopfloor operators.
Track critical failure reasons for production lines, machines, and equipment to prevent downtime and boost productivity on the shop floor.
Analyze quality failures for each production line or SKU to identify the best and worst performers for specific tasks and minimize waste.
The calendar-style monthly production board is a favorite among managers, as it visualizes day-by-day production KPIs, without every needing to generate the reports again.
Make informed decisions with real-time production rate tracking for each line and improve manufacturing efficiency.
Get actionable insights through Machine Learning (ML) and Artificial Intelligence (AI) algorithms to understand the overall manufacturing performance and identify shortcomings.
Analyze failure rate, production rate, and hourly trends throughout the day to identify areas for improvement and optimize production.
Improve product quality with SKU-specific failure analysis. Intelligent shopfloor reports to identify issues and implement improvements.
Optimize manufacturing with monthly automated insights. Analyze performance, identify trends, make data-driven decisions for process optimization.
Automate report generation for higher leadership. Collect data once and generate all reports automatically to avoid siloed data.
Get yearly reports generated for you as a professional printing press does them. No need to spend time compiling data - we've got you covered!
All benefits for Manufacturing Management
Data Aggregation Levels
How does Smart Manufacturing Software help the top leadership?
As a forward-thinking leader, you know it's key to use techs like AI and Machine Learning to stay ahead in the game. Kypeco packs in many tools like Manufacturing Execution Systems (MES), Shopfloor Intelligence, Lean Manufacturing practice and predictive planning. With Kypeco, your manufacturing always has a modern software layer.
Manage multiple manufacturing sites remotely by connecting them to a modern SaaS platform. Monitor and operate all your factories globally with one centralized MES.
Access insights on all your production machines and lines across different locations by connecting them to a centralized SaaS platform. Remotely monitor and manage your factories, analyze production data, and make informed decisions.
Smart factory with interconnected machines (SCADA, PLC, IIoT sensors) connected to Azure/AWS via MQTT for real-time insights into the production process.
Bridge the gap between IT and OT by using an easy-to-integrate platform, eliminating the need for multiple legacy integrations.
Collaborate with data and bring all your teams on the same page to improve overall production processes across all manufacturing sites.
Automate annual report generation for executives. Data-backed insights aid informed decision-making and budget planning, saving time and money.
Easily track process improvement with in-app IX projects and regular progress reports. AI and ML provide deeper insights for data-driven decisions.
Get real-time production target visibility with dashboards, enabling early actions to meet goals.
Receive quarterly reports automatically via email to support and drive internal Lean or Agile projects with data, making them successful.
Reduce manufacturing losses by utilizing detailed analysis provided by ML and AI across all units. Take timely action based on insights to improve overall efficiency.
Adopt emerging Industry 4.0 tech and Big Data processing for manufacturing optimization. Reduce downtime, improve efficiency, and streamline operations.
Set clear manufacturing KPIs to establish performance expectations and monitor progress toward goals. Automate reports to quickly identify and address any key issues or areas of improvement.
Implement the key practices of the smart factory with a modern digital manufacturing platform (MES) to make your manufacturing paperless, connected, and backed with insights by ML and AI.
Automate data acquisition and gain shopfloor insights with connected devices that bridge cyber-physical gaps, enhancing data-driven automation in your manufacturing process.
Utilize data to create a digital twin of your production environment, enabling you to gain insights through What-If scenarios and take proactive actions based on data-driven insights.
Replace paper, whiteboards, and Excel with a smart MES platform accessible via native mobile apps and the web, bringing Industry 4.0 to your manufacturing environment.
Real-time automated reports can drive continuous improvement and reduce the need for expensive consulting to gather insights.
Implement Lean Manufacturing by gaining key production insights for all SKUs and production lines. This includes identifying areas for improvement, reducing waste, and optimizing workflows.
Leverage local proximity for faster deliveries and reduce job backlogs and turnaround time while meeting customer demand with greater agility.
Simplify your manufacturing process by replacing legacy systems with a centralized system that provides real-time information at all levels.
All benefits for the Top Leadership Team
Solution for Shopfloor Workforce
Top Values for Managers
Strategic Solution for Executives
Attract and retain top talent while gaining critical insights using ML and AI technology by eliminating manual work.
Connect & Collaborate with Our Platform Suite - Empower Your Team!
Revamp your manufacturing process with the latest real-time data insights. Identify bottlenecks, and boost productivity to take your business to the next level.
Increase productivity with automated workflows and data-driven decision making.
Gain valuable insights to optimize the production process and reduce unpredicted downtime.
Improve collaboration between teams with real-time data sharing and communication.
Adapt to changing market demands with a flexible and scalable manufacturing solution.
Talk to us if you have any questions on how to implement the solution in your environment. There are no consulting or one-time setup cost or long-term contracts.
End the paper nightmare in your operations and bring digital transformation to your manufacturing.